China four hundred CZPT/Hour Computerized Carcass Processing CZPT Slaughtering equipment
the device is a special equipment for pig carcass sealing, taking away pink, white viscera, quarantine, splitting and so on. Its performance, efficiency, automation and reliability are proved to be in line with the specifications of substantial efficiency and constant production, as well as with the hygienic expectations of pig slaughtering sector. Its ideal overall performance has the leading amount in China. It is at existing the domestic huge, medium-sized slaughtering processing plant desired tools. The conveyor is composed of driving mechanism, tensioning mechanism, conveying chain, rail beam, hand, pneumatic switch, pneumatic lifting, rotary wheel, electrical handle and so on. This conveyer mostly carries on the processing quarantine to the pig carcass following peeling and shaving. Cycloidal needle wheel reducer is used in the electrical power program. The pace reducer has the benefits of big deceleration ratio, steady operation and frequency modulation technology. Tensioning system utilizes the world’s most superior balloon tensioning technology, with no blocking, reduced noise and other positive aspects. Pneumatic lifting mechanism adopts digital probe plc manage, precise and dependable. With handbook crisis parking and fault alarm perform, simple to use.
Primary use and characteristics
a. The chain adopts nylon walking wheel, managing easily and CZPT noise.
b. CZPT products surface galvanized treatment method, in line with foodstuff safety and hygiene standards.
c. The pace of the conveyer is adjustable in the range.
d. With pvc socket tube rail, the friction coefficient is tiny and the operation is stable.
e. The airbag tensioning technologies is adopted, the transmission line runs efficiently, safely and securely and reliably.
f. CZPT and ground tools matching use, high diploma of automation.
Set up and commissioning
1) set up demands: verify tools for bumping harm for the duration of transportation. Generate, stretch, rotary wheel, observe beam, adjust the top according to the procedure specifications, set on the steel beam with the hanger
2) debugging: lubricating oil is injected into every component of the products prior to operation to check out regardless of whether there is loosening and leakage, regardless of whether the power offer link is dependable or not, the steering of the motor should conform to the course indicated by the equipment, and it will be place into use soon after normal operation.
the level of procedure safety
one) it is strictly prohibited to carry out upkeep operate although the equipment is in procedure
two) interest need to be compensated to regardless of whether the transferring components and compressed air link areas are typical or not three) soon after the work is completed, all valves are lower off and all valves are shut.
four) the operator must have the knowledge of mechanical and electrical procedure
5) the operator need to be acquainted with the construction, functionality, protection regulations and guidelines of the equipment
six) the operator ought to be educated and licensed.
seven) program inspection need to be carried out ahead of each and every shift,
eight) consumers should create needed rules and rules and safety working rules
The machine is composed of motor, reducer and drive sprocket to travel the operating of the conveying chain. The tensioning system can make the chain constantly in the condition of tensioning, which guarantees the smooth operation and adjusts the operating pace according to the require. Pig carcass was entered into conveyer by hoist, and the carcass was sealed by handbook instruments and floor gear, crimson, white viscera, quarantine, split fifty percent, weighing and other different processing.
Inspection, maintenance, maintenance and troubleshooting techniques:
1) the tools is analyzed and operate before leaving the factory, but it could trigger maladjustment or malfunction thanks to transportation, loading and unloading and so on. Consequently, it is needed to carry out a complete inspection of the entire device, and only soon after it is confident that all parts are in good situation can it be put in and used.
two) soon after installation and use, the machine ought to be overhauled routinely in addition to its typical servicing, and components with too much use and tear need to be replaced in time to ensure the standard procedure of the machine.
3) the chain can be lubricated once each 2-three times if necessary, it can be replaced after a working day to make certain easy transportation. Exchange the worn chain routinely.
four) bearings can be replaced after in 2-three days, if needed, once a day. Substitute bearings that wear too much on a normal basis.
five) it is best to airlift the equipment for a period of time of time ahead of each and every use to guarantee that the products is in procedure following no anomalies.
6) after each and every use, the equipment should be cleaned to keep the human body cleanse
seven) at the very same time, because the equipment is in the condition of vibration, the fasteners ought to be tightened regularly in buy to decrease the loosening and replace the fasteners which crack and slip.
8). Do not exceed the highest electricity and load of the products when employing it every time, so as to avoid damage to the gear.
If the earlier mentioned technique can not remedy the issue, remember to do not blindly take away, lest the scope of the fault is expanded, make sure you speak to the producer soon after-revenue office to repair.